Injectable Solution Preparation System 300-500L with SS316L Tank (Sterile Grade, Loop Circulation Design)
1. Product Name
Injectable Solution Preparation System 500L with SS316L Tank (Sterile Grade, Loop Circulation Design)
2. Product Overview
The 500L Injectable Solution Preparation System is designed for high-purity liquid preparation under strict hygienic conditions. Featuring a loop circulation design and SS316L contact surfaces, the system ensures uniform mixing, stable temperature control, and minimized contamination risk.
Its closed-loop circulation enhances solution consistency and supports continuous operation, making it suitable for sterile-grade applications requiring precision and reliability.
3. Applications
- Sterile liquid preparation
- Biotech media and buffer preparation
- High-purity liquid formulation
- Cosmetic sterile filling processes
- Laboratory and cleanroom production
4. Process Flow Diagram
Process Description:
Water and raw materials are introduced into the mixing tank. The agitator provides initial blending, while the loop circulation system ensures continuous mixing and uniformity. Temperature is controlled via the jacket. The solution passes through filtration and is transferred under controlled conditions.
5. Key Features
- SS316L contact parts with hygienic design
- Loop circulation system for consistent mixing
- Smooth internal surface (Ra ≤ 0.4 μm optional)
- Closed system to minimize contamination
- Optional heating & cooling jacket
- PLC automatic control with touch screen
- CIP/SIP ready for cleaning and sterilization
6. Technical Parameters
| Item |
Specification |
| Capacity |
500 L |
| Contact Material |
SS316L |
| External Material |
SS304 |
| Surface Finish |
≤0.8 μm (≤0.6 / ≤0.4 μm optional) |
| Mixing Type |
Agitator + loop circulation |
| Mixing Speed |
0–60 rpm |
| Circulation Flow |
Adjustable |
| Heating/Cooling |
Jacket (optional) |
| Control System |
PLC + HMI |
| Cleaning System |
CIP/SIP ready |
| Working Pressure |
0–0.3 MPa |
| Design Temperature |
-10°C to 120°C |
| Power Supply |
220V / 380V, 50/60 Hz |
| Installation |
Skid-mounted |
| Design Standard |
GMP-oriented, ISO |
7. Configuration List
| Component |
Description |
| Mixing Tank |
500L SS316L vessel with manway |
| Agitator |
Top-mounted, variable speed |
| Circulation Pump |
Loop circulation system |
| Jacket System |
Heating/cooling jacket |
| Control Panel |
PLC with touch screen |
| Valves |
Sanitary diaphragm valves |
| Piping |
SS316L hygienic piping |
| Filter Unit |
Sterile filtration system |
| CIP/SIP Interface |
Cleaning and sterilization ports |
| Sensors |
Temperature, pressure, level |
| Platform |
Stainless steel skid frame |
8. Project Cases
Case 1 – Southeast Asia Cleanroom Facility
A 500L system with loop circulation improved mixing uniformity and reduced batch variation.
Case 2 – Middle East High-Purity Production Line
Closed-loop design ensured stable operation and reduced contamination risk during processing.
9. Certifications & Standards
- GMP-oriented design principles
- ISO 9001 Quality Management
- Hygienic piping and sanitary fittings
- Optional compliance with FDA / WHO guidelines
10. FAQ
Q1: What is the benefit of loop circulation design?
It ensures continuous mixing and uniform solution quality.
Q2: Is the system suitable for sterile applications?
Yes, it is designed for sterile-grade processes with optional SIP.
Q3: Can the system be customized?
Yes, capacity and configuration can be tailored.
Q4: Is automatic control available?
Yes, PLC with touch screen operation is standard.
Q5: Does it support cleaning and sterilization?
Yes, it is designed with CIP/SIP interfaces.
11. CTA (Call To Action)
Need a reliable sterile-grade solution preparation system?
Contact us for a customized solution and quotation.
|
|
Injectable Solution Preparation System 300-500L with SS316L Tank (Sterile Grade, Loop Circulation Design) Images
|
